Step 1: Quarrying
Large blocks of granite or marble are extracted from quarries using diamond wire saws or controlled splitting. Blocks can weigh 15–25 tonnes.
Step 2: Block Cutting
At processing plants, gang saws or multi-wire saws slice blocks into slabs — commonly 18, 20 or 30 mm thick.
Step 3: Resin Treatment
Many slabs are treated with resin to fill micro-fissures and strengthen the surface, especially marble and some granites.
Step 4: Polishing or Finishing
Slabs pass through polishing lines with progressively finer abrasive heads to achieve polished, honed, leathered or other finishes.
Step 5: Grading and Shipping
Slabs are graded, bundled and shipped to stone yards such as FB Marble in Lahore.
Step 6: Slab Selection
You visit the yard, view full slabs and choose the ones for your project.
Step 7: Templating
Our team measures your kitchen or bathroom precisely, recording walls, angles, sinks, hobs and overhangs.
Step 8: Layout Planning
The template is placed on the slab to plan the best use of the pattern, seam positions and vein flow.
Step 9: Cutting
Bridge saws and CNC machines cut the countertop pieces precisely.

Step 10: Edging
Edge profiles — eased, bullnose, ogee, mitered — are shaped and polished.
Step 11: Cut-Outs
Sink, hob and tap holes are cut and polished.
Step 12: Finishing and Quality Check
Pieces are cleaned, checked for accuracy and dry-fitted where possible.
Step 13: Installation
Pieces are transported, placed on level cabinets, bonded at seams with colour-matched epoxy, sinks are fitted and joints are sealed.
Step 14: Sealing
Natural stone is sealed to protect against stains.
Why the Process Matters
Each step affects the final result. Poor templating causes gaps; careless cutting causes chips; bad installation causes cracks. FB Marble handles templating, fabrication and installation in-house for consistent quality.

Need Help Choosing?
Our team at FB Marble will help you compare samples, check full slabs and plan your project from measurement to installation. Call or WhatsApp +92 323 4148908, or visit fbmarble.com to explore our collections and request free samples.


